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Copper Alloy Strip

High-Strength Copper Alloy Strip for Precision Stamping and Electrical Components

Copper Alloy Strip combines copper with alloying elements such as nickel, tin, and zinc to enhance mechanical strength, wear resistance, and durability while maintaining good electrical conductivity. It is designed for demanding applications requiring higher strength and improved service performance than pure copper materials.

Widely used in electrical connectors, spring contacts, precision stamped components, and industrial applications requiring reliable mechanical performance and long-term durability.

Product Features

Factory Direct High-Precision Copper Alloy Strip for Precision Stamping, Electronic Connectors & Automotive Terminals

Copper alloy strip (high-precision phosphor bronze strip C5191/C5210, beryllium copper strip C17200, brass strip C2600/C2680, nickel silver strip C7521, and copper-iron alloy strip) is precision cold-rolled to deliver superior elastic springback, ultra-high tensile yield strength, excellent deep-drawing formability, and outstanding thermal/electrical conductivity. Specially engineered for high-speed automated progressive stamping and intricate bending operations, precision copper alloy strip ensures tight dimensional tolerances and zero micro-cracking during heavy cold deformation.

At XQJ Metal, we utilize state-of-the-art 20-high Sendzimir rolling mills, stretch bending levelers, and online tension annealing systems to manufacture world-class copper alloy strip conforming to stringent international standards, including ASTM B103 (phosphor bronze strip), ASTM B36 (brass strip), ASTM B194 (beryllium copper strip), EN 1652, and JIS H3130 specifications. We supply ultra-thin gauge strip thicknesses from 0.05mm to 3.0mm and custom slitting widths from 3.0mm up to 600mm, available in soft annealed, semi-hard, spring hard, and extra spring hard tempers.

Copper Alloy Strip Material Grade & Technical Specifications

Copper Alloy Family Standard Grade & UNS Code Tensile Strength (MPa) Hardness (HV) Primary Engineering Attributes
Phosphor Bronze Strip C5191 (CuSn6) / C5210 (CuSn8) 400 to 850 MPa 120 to 240 HV Superior spring elasticity, exceptional fatigue endurance, high wear resistance, non-magnetic
Beryllium Copper Strip C17200 (CuBe2) / C17500 (CuCoBe) 750 to 1350 MPa 220 to 400 HV Highest tensile yield strength, elevated temperature relaxation resistance, anti-galling
Brass Alloy Strip C2600 (Cartridge) / C2680 (Yellow Brass) 320 to 650 MPa 85 to 190 HV Excellent deep drawing ductility, cost-effective, smooth surface finish for electroplating
Nickel Silver Strip C7521 (CuNi18Zn20) / C7701 450 to 750 MPa 130 to 220 HV Silvery aesthetic, outstanding tarnish resistance, high shielding effectiveness for RF covers

Copper Alloy Strip vs. Pure Copper Strip: Engineering Selection Guide

Selecting between pure copper coil strip (C11000/C10200) and specialized copper alloy strip depends on mechanical stress and formability requirements:

  • Higher Elastic Spring Properties: Pure copper strip lacks yield elasticity and deforms permanently under light bending forces. Phosphor bronze (C5210) and beryllium copper (C17200) strips provide superior spring retention for switches, relays, and socket contacts.
  • Elevated Thermal Fatigue & Stress Relaxation Resistance: In automotive engine compartments where operating temperatures exceed 125°C, copper alloy strips prevent stress relaxation, maintaining tight contact pressure over decades.
  • Superior Deep Drawing & Bending Ductility: Specialized cartridge brass strips (C2600) allow severe 90° and 180° sharp radius bends parallel and perpendicular to the rolling direction without edge cracking.

Precision Slitting, Temper Options & Surface Plating

To support high-speed progressive die stamping machines, our copper alloy strip products feature fully customized processing specifications:

  • Ultra-Precise Slitting Width Tolerance: High-precision rotary slitting lines deliver width tolerances within ±0.03mm with minimal burr height (≤ 5% of material thickness).
  • Custom Temper Range: Available in Annealed (O60), 1/4 Hard (1/4H), 1/2 Hard (1/2H), Full Hard (H), Extra Hard (EH), and Spring Hard (SH) to match exact spring-rate specifications.
  • Pre-Plated Surface Finishing: Options for continuous reel-to-reel pre-tinning (hot-dip tin or electro-tin), selective gold plating, silver plating, and nickel plating for enhanced solderability and corrosion protection.

Key Industrial, Automotive & Electronic Applications

Our high-performance copper alloy strip is widely specified by global Tier-1 manufacturers across multiple technology sectors:

  • Automotive Electronics & Wire Harnesses: Female socket terminals, fuse clips, sensor contacts, and EV battery management system (BMS) busbars.
  • Consumer Electronics & Telecommunications: Mobile phone SIM card connectors, USB Type-C shield cans, board-to-board connectors, and tactile dome switches.
  • Electrical Switches & Relays: Miniature circuit breaker (MCB) contact blades, thermostat bimetal backings, and industrial push-button contacts.
  • Precision Hardware & Gaskets: Belleville spring washers, diaphragm plates, flexible shims, and decorative deep-drawn hardware.

Quality Control, Metallurgical Testing & Export Packaging

To ensure flawless performance on high-speed stamping lines, XQJ Metal enforces rigorous Quality Assurance (QA) protocols on every copper alloy strip coil:

  • 100% Dimensional & Mechanical Audits: Online laser thickness gauges, optical profile projectors, micro-Vickers hardness testing, and tensile elongation audits backed by Mill Test Certificates (MTC EN 10204 3.1).
  • Precision Coil Winding Options: Supplied in pancake coils, traverse wound (spool/pancake reel) coils up to 300kg for extended continuous stamping runs without frequent reel changes.
  • Seaworthy Corrosion-Proof Packaging: Each coil is wrapped in VCI anti-rust film, sealed with desiccant in heavy-duty plastic bags, protected by wooden end-plates, and packed into fumigated export wooden cases.

Frequently Asked Questions (FAQ)

Q1: What is the main difference between C5191 and C5210 Phosphor Bronze Strip?

A: C5210 contains a higher tin content (~8%) compared to C5191 (~6%), providing superior spring elasticity, higher fatigue limit, and greater yield strength, making C5210 the preferred choice for demanding spring contacts and connectors.

Q2: Can XQJ Metal supply copper alloy strip with custom slitting widths down to 3.0mm?

A: Yes, our high-precision slitting lines can custom-slit foil and strip down to 3.0mm widths with burr-free edges, packed securely on custom plastic or cardboard spools.

To request current FOB/CIF price quotes, alloy technical datasheets, or sample coils for copper alloy strip, Contact Our Alloy Engineering Team today.

Specifications

Item

Specification

Alloy

5083

Temper

O / H111 / H112 / H32

Thickness

0.5 – 6.0 mm

Width

20 – 2600 mm

Surface Finish

Mill Finish

Standard

ASTM B209 / EN 573 / GB/T 3880

Specifications

Item

Specification

Material Grade

Copper Alloy

Thickness

0.05–3.0 mm

Width

10–600 mm

Temper

O / 1/4H / 1/2H / H

Surface Finish

Bright / Mill Finish

Standard

ASTM / EN / GB

Available Alloys

Brass / Bronze / Copper-Nickel

Application Areas

Our materials support a wide range of construction and infrastructure projects

Frequently Asked Questions

Any Question?

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The appropriate copper alloy strip should be selected based on the required electrical conductivity, mechanical strength, formability, corrosion resistance, and the intended manufacturing process. Choosing the correct alloy helps ensure consistent product quality and production efficiency.

Copper alloy strip offers excellent dimensional consistency, stable mechanical properties, and reliable processing performance, making it well suited for continuous stamping, precision forming, and automated production lines.

Before selecting a copper alloy strip, key factors such as alloy grade, temper, thickness tolerance, surface condition, fabrication method, and end-use requirements should be evaluated to ensure reliable manufacturing performance and product consistency.

1 Why is 5083 aluminum coil used in marine environments?

It offers excellent resistance to seawater corrosion and maintains strength in humid and salt-rich conditions.

Copper Alloy Strip

No. Strength is achieved through strain hardening rather than heat treatment.

Yes. It provides excellent weldability for structural fabrication.

Yes, it is commonly applied in tanks and pressure equipment.

Yes. It provides higher strength compared with most non-heat-treated aluminum alloys.

Yes. Thickness, width and temper can be adjusted based on project demand.

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