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Copper Alloy Bar

High-Strength Copper Alloy Bar for Industrial and Mechanical Applications

Copper Alloy Bar is engineered to provide enhanced mechanical strength, wear resistance, and durability compared with pure copper materials. It is designed for demanding industrial applications where structural performance and long-term reliability are critical.

Widely used in mechanical components, industrial equipment, precision machined parts, and engineering applications requiring higher strength and improved service performance.

Product Features

Factory Direct High-Strength Copper Alloy Bar for Precision CNC Machining, Fasteners & Electrical Components

Copper alloy bar (high-machinability free-cutting brass bar C36000, phosphor bronze round rod C54400/C51000, beryllium copper bar C17200, aluminum bronze rod C95400/C63000, and tellurium copper rod C14500) is continuous-cast, hot-extruded, and cold-drawn to deliver superior machinability ratings (up to 100% UNS C36000 baseline), exceptional tensile strength, elevated wear endurance, and reliable electrical/thermal conductivity. Engineered specifically for high-speed automatic Swiss screw machining, heavy-duty bushings, architectural hardware, and power connectors, precision copper alloy bar guarantees tight dimensional tolerances and flawless surface finish under automated turning operations.

At XQJ Metal, we operate advanced horizontal continuous casting lines, hydraulic extrusion presses, multi-pass cold drawing machines, and centerless precision grinders to manufacture world-class copper alloy bar products conforming strictly to global engineering standards, including ASTM B16 (free-cutting brass rod), ASTM B139 (phosphor bronze rod), ASTM B196 (beryllium copper bar), ASTM B150 (aluminum bronze rod), EN 12164, and JIS H3250 specifications. We supply full diameter sizes ranging from 3mm to 300mm in round, hexagonal, square, and custom rectangular bar profiles, available in annealed (O60), half-hard (H02), full-hard (H04), and solution age-hardened tempers.

Copper Alloy Bar Material Grade & Technical Specifications Matrix

Copper Alloy Family Standard Grade & UNS Code Tensile Strength (MPa) Machinability Rating (%) Primary Engineering Attributes
Free-Cutting Brass Bar C36000 (CuZn39Pb3) / C37700 380 to 580 MPa 100% (Standard) Ultra-fast CNC chip breaking, smooth surface finish, ideal for precision threaded fasteners & valves
Phosphor Bronze Rod C54400 (CuSn4Zn4Pb4) / C51000 420 to 750 MPa 80% Superior wear resistance, excellent anti-friction properties for high-load sleeve bushings & bearings
Beryllium Copper Bar C17200 (CuBe2) / C17500 750 to 1350 MPa 20% (Aged: Hard) Highest yield strength, non-sparking safety tools, elevated thermal dissipation for plastic mold inserts
Aluminum Bronze Rod C95400 (Ampco 18) / C63000 620 to 920 MPa 20% to 50% Extreme compressive load capacity, heavy abrasion resistance, salt water corrosion immunity for marine hardware
Tellurium Copper Rod C14500 (CuTe) 280 to 450 MPa 85% High electrical conductivity (85% IACS) combined with high-speed machining for welding nozzles & plasma tips

Copper Alloy Bar vs. Pure Copper Bar: Machinability & Engineering Selection

Selecting between pure copper bar (C11000 ETP / C10200 OFC) and specialized copper alloy bar depends on cutting speeds, wear requirements, and structural strength:

  • Unmatched High-Speed Machinability: Pure copper is gummy during lathe turning, causing continuous stringy chips, tool edge buildup, and poor surface roughness. Free-cutting brass (C36000) and tellurium copper (C14500) alloy bars produce tiny, clean-breaking chips, increasing tool life by up to 300%.
  • Elevated Yield Strength & Hardness: Heavy engineering components require structural rigidity. Beryllium copper and aluminum bronze alloy bars deliver yield strengths exceeding 800 MPa, preventing shaft deformation under extreme torsional loads.
  • Anti-Galling & Low Friction Coefficients: Phosphor bronze (C54400) alloy round bars contain dispersed lead and tin phases, providing self-lubricating qualities that prevent galling on high-speed rotating shafts.

Precision Centerless Grinding, Shapes & Custom Cutting Capabilities

Precision machine shops, aerospace suppliers, and valve manufacturers rely on our copper alloy bar stock for precise tolerances:

  • Centerless Precision Ground Tolerances (h7 / h8 / ISO h9): Precision ground round bars deliver diameter tolerances within ±0.005mm, ensuring seamless feeding into Swiss-type automatic CNC lathes.
  • Multiple Structural Bar Geometries: Supplied in Round Bar (3mm–300mm), Hexagonal Bar (5mm–80mm), Square Bar (5mm–100mm), and Rectangular Flat Bar profiles.
  • Stress-Relieved Straightness: Machine-straightened and stress-relieved to prevent bar whipping or vibration during high-RPM CNC spindle operations.

Key Industrial, Automotive & Electrical Applications

Our high-performance copper alloy bar products are widely specified across global manufacturing industries:

  • Precision CNC Turned Parts: Threaded brass fittings, hydraulic valve spools, electrical pin connectors, and pneumatic sensor housings.
  • Heavy Machine Bushings & Bearings: Phosphor bronze and aluminum bronze sleeve bushings, wear plates, thrust washers, and worm gears.
  • Welding & Electrical Hardware: Tellurium copper plasma cutting torch nozzles, resistance welding electrode tips, and high-amperage switchgear studs.
  • Marine & Non-Sparking Safety Tools: Beryllium copper non-sparking wrenches, marine propeller shafts, valve stems, and pump shafts.

Quality Assurance, Ultrasonic Testing & Export Packaging

To guarantee zero internal defects and 100% metallurgical consistency, XQJ Metal enforces strict Quality Assurance (QA) protocols on every copper alloy bar batch:

  • 100% Ultrasonic Flaw Detection (UT): Large diameter alloy bars (≥ 50mm) undergo ultrasonic flaw testing (ASTM A388) to confirm zero internal voids, shrinkage cavities, or inclusions.
  • Spectrometric & Hardness Audits: Direct-reading optical emission spectrum analysis, Rockwell/Brinell hardness testing, and tensile testing backed by official Mill Test Certificates (MTC EN 10204 3.1).
  • Seaworthy Bundle Packaging: Cut-to-length bars are bundled with heavy steel strapping, wrapped in VCI corrosion-inhibiting film, plastic end-capped, and shipped in sturdy export wooden boxes.

Frequently Asked Questions (FAQ)

Q1: What is the advantage of using Tellurium Copper Bar (C14500) over standard ETP Copper (C11000)?

A: C14500 Tellurium Copper provides 85% machinability (compared to 20% for pure copper) while maintaining 85% IACS electrical conductivity, making it the ideal material for high-volume CNC-machined electrical contacts and plasma welding nozzles.

Q2: Can XQJ Metal supply precision centerless ground copper alloy bars with h7 diameter tolerance?

A: Yes, our precision centerless grinding machines can process round copper alloy bars to tight h7, h8, or h9 diameter tolerances with ultra-smooth surface finish (Ra ≤ 0.4µm) tailored for automatic Swiss screw machines.

To request current FOB/CIF price quotes, alloy bar datasheets, or sample round rods for copper alloy bar, Contact Our Alloy Engineering Team today.

Specifications

Item

Specification

Alloy

5083

Temper

O / H111 / H112 / H32

Thickness

0.5 – 6.0 mm

Width

20 – 2600 mm

Surface Finish

Mill Finish

Standard

ASTM B209 / EN 573 / GB/T 3880

Specifications

Item

Specification

Material Grade

Copper Alloy

Shape

Round Bar / Square Bar / Hex Bar

Diameter Rang

5–300 mm

Length

1000–6000 mm

Temper

Soft / Half Hard / Hard

Standard

ASTM / EN / GB

Available Alloys

Brass / Bronze / Copper-Nickel

Application Areas

Our materials support a wide range of construction and infrastructure projects

Frequently Asked Questions

Any Question?

You can ask anything you want to know Feedback

The appropriate copper alloy bar depends on the required electrical conductivity, mechanical strength, corrosion resistance, wear resistance, and machining performance. Selecting the correct alloy grade helps ensure reliable performance and cost-effective manufacturing.

Different copper alloy bars offer varying combinations of conductivity, strength, hardness, corrosion resistance, and machinability. Understanding these property differences helps engineers select the most suitable material for specific industrial applications.

Copper alloy bars are widely used in electrical engineering, marine equipment, industrial machinery, mold manufacturing, automotive components, aerospace, and precision machining. The specific alloy grade should be selected according to the performance requirements of each application.

1 Why is 5083 aluminum coil used in marine environments?

It offers excellent resistance to seawater corrosion and maintains strength in humid and salt-rich conditions.

Copper Alloy Bar

No. Strength is achieved through strain hardening rather than heat treatment.

Yes. It provides excellent weldability for structural fabrication.

Yes, it is commonly applied in tanks and pressure equipment.

Yes. It provides higher strength compared with most non-heat-treated aluminum alloys.

Yes. Thickness, width and temper can be adjusted based on project demand.

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