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Custom Aluminum Extrusion provides tailored profile solutions based on your drawings, samples, or technical requirements. From die development to extrusion, machining, surface treatment, and final assembly, we offer complete manufacturing support for industrial, architectural, transportation, and OEM applications.
Available in 6061, 6063, 6082, and other aluminum alloys, our custom extrusions combine precision, efficiency, and reliable quality for projects of all sizes.
Custom aluminum extrusion (precision extruded aluminum profiles, OEM aluminum extrusions, 6063-T5 architectural aluminum profiles, 6061-T6 structural aluminum tubing, custom extrusion die manufacturing, and CNC fabricated aluminum components) provides lightweight, high-strength, and corrosion-resistant structural shapes for automated machinery, automotive components, solar panel mounting frames, electronics heat sinks, and architectural curtain walls. By forcing heated aluminum alloy billets through engineered steel dies under extreme hydraulic pressure, custom aluminum extrusion enables complex cross-sectional geometries, uniform wall thicknesses, and tight dimensional tolerances tailored directly to your CAD engineering drawings.
At XQJ Metal, we operate state-of-the-art aluminum extrusion presses ranging from 600 to 5,000 metric tons, supporting continuous production of custom aluminum extrusion profiles in high-performance aluminum alloys including 6063-T5/T6, 6061-T6, 6005A, 6082-T6, and 7075 strictly conforming to ASTM B221, EN 755, and EN 12020 standards. We deliver end-to-end OEM/ODM manufacturing support—from rapid tooling die design and precision alloy extrusion to advanced multi-axis CNC secondary machining, surface finishing, assembly, and seaworthy export packaging.
| Alloy & Temper Grade | Mechanical Properties (Tensile / Yield Strength) | Corrosion Resistance & Machinability | Primary Application Fields |
| 6063-T5 / T6 | Tensile: ≥205 MPa / Yield: ≥180 MPa | Excellent surface finish; highly anodizable & corrosion resistant | Architectural windows, doors, curtain walls, lighting fixtures & trims |
| 6061-T6 | Tensile: ≥290 MPa / Yield: ≥240 MPa | High structural strength; excellent weldability & CNC machining | Industrial frames, automation lines, truck trailers, marine structures |
| 6005A-T6 | Tensile: ≥270 MPa / Yield: ≥225 MPa | Superior bending strength; balanced corrosion resistance | Railway passenger cars, structural beams, solar rack framing |
| 7075-T6 | Tensile: ≥540 MPa / Yield: ≥470 MPa | Ultra-high strength-to-weight ratio; aircraft-grade alloy | Aerospace structures, high-stress defense & mechanical parts |
Evaluating custom engineered profiles versus standardized structural aluminum shapes helps procurement managers reduce assembly costs and optimize product performance:
To eliminate third-party supply chain delays, XQJ Metal provides complete turnkey fabrication for all custom aluminum extrusion orders:
Our engineered custom aluminum extrusion profiles deliver lightweight structural efficiency across diverse global industry sectors:
To ensure every batch of custom aluminum extrusion meets exacting engineering tolerances and zero surface defect criteria, XQJ Metal enforces strict Quality Assurance (QA) protocols:
Q1: What is the typical lead time for custom aluminum extrusion tooling dies and sample approval?
A: Initial CAD drawing verification and steel die manufacturing take approximately 10 to 14 days. Extruded initial samples are inspected and shipped to the client within 3 to 5 days following die completion.
Q2: Can XQJ Metal handle complex secondary CNC machining and custom surface anodizing in-house?
A: Yes, we provide full turnkey production including high-precision multi-axis CNC drilling, milling, tapping, precision cutting, as well as architectural anodizing, sandblasting, and powder coating under one roof.
To submit your CAD/STEP engineering drawings, request custom extrusion die quotes, or receive sample kits for custom aluminum extrusion profiles, Contact Our Aluminum Engineering Team today.
Our materials support a wide range of construction and infrastructure projects
To begin a custom aluminum extrusion project, customers typically provide a drawing (2D or 3D), cross-section dimensions, alloy and temper requirements, surface finish, quantity, and any machining or fabrication specifications. If drawings are unavailable, production can often begin based on samples or technical requirements.
Yes. We can manufacture custom aluminum extrusions based on customer-supplied drawings, CAD files, or physical samples. Our team reviews the profile design, recommends suitable alloys and production methods, and supports the project from die development through extrusion, machining, surface finishing, and final inspection.
Custom aluminum extrusion produces near-net-shape profiles that reduce material waste and minimize secondary machining. By integrating multiple design features into a single profile, manufacturers can simplify assembly, improve production efficiency, and lower overall manufacturing costs.
It offers excellent resistance to seawater corrosion and maintains strength in humid and salt-rich conditions.
No. Strength is achieved through strain hardening rather than heat treatment.
Yes. It provides excellent weldability for structural fabrication.
Yes, it is commonly applied in tanks and pressure equipment.
Yes. It provides higher strength compared with most non-heat-treated aluminum alloys.
Yes. Thickness, width and temper can be adjusted based on project demand.
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